TELKOM
NIKA Indonesia
n
Journal of
Electrical En
gineering
Vol. 12, No. 12, Decembe
r
2014, pp. 80
5
1
~ 805
9
DOI: 10.115
9
1
/telkomni
ka.
v
12i12.67
19
8051
Re
cei
v
ed Au
gust 19, 20
14
; Revi
sed O
c
t
ober 2
1
, 201
4; Acce
pted
No
vem
ber 5,
2014
Remote Controlling and Monitoring of Induction Motors
through Internet
Abdülk
a
dir Çak
ı
r
1
, Ha
ka
n Çal
ı
ş
2
, Gök
h
an Turan
*
3
1
Süle
yma
n
De
mirel Un
iversit
y
, F
a
cult
y
of T
e
chn
o
lo
g
y
, De
partment of Ele
c
trical an
d Elec
tronic
Engi
neer
in
g, Isparta, T
u
rke
y
, Ph.+
90-24
6 21
114
84
2
Süle
yma
n
De
mirel Un
iversit
y
, F
a
cult
y
of T
e
chn
o
lo
g
y
, De
partment of Ele
c
trical an
d Elec
tronic
Engi
neer
in
g, Isparta, T
u
rke
y
, Ph.+
90-24
6 21
180
87
3
Mehmet Akif Erso
y
U
n
iv
ersit
y
, Gölh
isar Voc
a
tion
al
Sch
ool,
Departme
n
t of Computer T
e
chno
log
y
, Bur
d
u
r
,
T
u
rkey
, Ph.+
90
-248 4
1
1
638
2
*Corres
p
o
ndi
n
g
author, e-ma
i
l
: abdu
lka
d
irca
kir@sdu.e
du.tr
1
, hakancal
is@
s
du.ed
u.tr
2
,
gokh
antur
an@
gokh
antur
an.c
o
m
3
A
b
st
r
a
ct
Inductio
n
moto
rs are used
more co
mmo
n
ly
than
the oth
e
r
type of elect
r
ic motors
bec
ause of
bei
ng
low
cost
, robustn
ess, a
nd r
equ
irin
g
le
ss maint
ena
nc
e (es
peci
a
lly
s
quirre
l-ca
ge ty
pes), a
nd
ab
le
to
w
o
rk in
hars
h
c
ond
itions.
In th
i
s
study, thr
ee
separ
at
e si
ng
le
ph
ase
d
i
n
d
u
cti
on
motors
or o
ne thr
ee-
phas
e
d
ind
u
ction
moto
r is si
mult
ane
ously r
e
mote
control
l
ed.
W
h
en it is r
e
q
u
e
s
ted conti
n
u
o
u
s
ly re
mote
da
t
a
collecti
on
of
motor curre
nts, voltag
es, an
d re
mote
mo
n
i
torin
g
of
motor stat
us are
i
m
pl
e
m
ented. Mor
eov
er,
runn
ing u
n
d
e
r or over supp
ly
voltage co
ndit
i
ons are
pr
eve
n
ted an
d it is only al
low
ed r
unn
ing w
h
e
n
the
valu
es retur
n
to no
mina
l rat
e
s. T
he
desi
g
n co
nsis
ts of
PIC18F
46
20
micr
ocontr
o
ll
er
con
necte
d w
i
t
h
ethern
e
t boar
d, sensor car
d
s and co
ntrol car
d
. T
he dev
e
l
o
p
ed softw
are an
d HT
ML lab
e
ls
bel
ong
in
g to w
e
b
interface
are
e
m
b
e
d
ded
in th
e microc
ontrol
l
e
r. T
he seri
al e
t
hernet b
oar
d c
ontai
ns
HTML l
abe
ls in
its buff
e
r
me
mory. T
h
e
r
e
mote
pow
eri
n
g of
in
ductio
n
motors
w
a
s
do
ne
by th
e
hel
p
of any
d
e
vice
conn
ectin
g
to
th
e
intern
et w
i
th using a
n
IP nu
mb
er
assig
ned to
the seria
l
ether
net boar
d.
Ke
y
w
ords
: re
mote c
ontrol, r
e
mote mon
i
tori
ng, seria
l
ether
net boar
d, ind
u
c
tion motor, mi
crocontro
ller
Copy
right
©
2014 In
stitu
t
e o
f
Ad
van
ced
En
g
i
n
eerin
g and
Scien
ce. All
rig
h
t
s reser
ve
d
.
1. Introduc
tion
No
wad
a
ys, timer controll
e
d
system
s ha
ve
been ea
sil
y
replaced wi
th remote co
ntrolled
system
s afte
r the internet
became
wide
spread
[1].
I
n
t
hese
sy
st
e
m
s,
it
is
kn
own as an i
m
po
rtant
issue to
get i
n
formatio
n a
bout n
o
t only
the
control,
but al
so th
e
con
d
ition
s
of
the ma
chin
es or
device
s
th
rou
gh
web. In
accordan
ce
wit
h
this
nee
d, there
are
som
e
works ab
ou
t implementat
ion
of con
d
ition
monitori
ng of
system
thro
ugh inte
rn
et [2], and d
e
vel
opment
of web-b
a
sed
re
mote
controlling o
r
monitori
ng practices [3, 4].
Curre
n
tly, remote acce
ssing, controlli
ng and mo
n
i
toring are p
o
ssible throu
gh the
internet. It is
observed
that
many
syste
m
s
we
re
u
s
e
d
for
co
ntrolli
ng an
d m
onitoring
processes.
There are
so
me su
ccessf
ul exam
ple
s
su
ch a
s
moni
toring of indu
ction moto
r param
eters ba
sed
on Zi
gbee
p
r
otocol
[5-7], the
cont
rol
of
simulatio
n
a
n
d
motio
n
cont
rol
of ind
u
ctio
n moto
rs u
s
in
g a
comp
uter [8],
real
-time m
onitorin
g
an
d
cont
rolling
of indu
ction
motor p
a
ra
m
e
ters [9], cru
i
se
control of in
ductio
n
moto
rs
usi
ng the
tech
nique
s
of GSM an
d
PWM [10],
monitori
ng
the
positio
ns
of three
-
p
h
a
s
e i
ndu
ction mot
o
rs by me
a
n
s of GSM tech
nology [11, 1
2
], the co
ntro
l of
motor th
rou
g
h
the eth
e
rn
et with L
abVI
E
W u
s
ing
PL
C [13]. In a
d
dition to the
s
e a PL
C S
c
a
d
a
based fault
d
e
tection
and
prote
c
tion
sy
stem i
s
im
pl
e
m
ented i
n
ref [14]. In that
study, the
we
b
-
based u
s
er in
terface fo
r re
mote co
ntrol
and m
onito
rin
g
wa
s develo
ped an
d pre
s
ented onli
ne to
use
r
s.
Differe
nt co
ntrol te
chnolo
g
ies su
ch
as
micro
c
ontrolle
rs, da
ta acqui
sition
boa
rd
s
(DA
Q
),
prog
ram
m
abl
e logic
co
ntro
llers
(PL
C
) a
nd FPGA
(Fi
e
ld
Prog
ram
m
able
G
a
te Array) are used
fo
r
monitori
ng a
nd cont
rol of the systems. In mo
st of
them, wirele
ss com
m
uni
ca
tion techniq
u
e
s
su
ch a
s
RF,
ZigBee, Bluetooth and GP
RS are
widel
y preferred fo
r remot
e
mon
i
toring pu
rp
oses.
Applicatio
n of
the syste
m
i
s
po
ssible to
wirel
e
ss g
r
e
e
nhou
se m
onit
o
ring. An
exa
m
ple
system
is
develop
ed fo
r the
re
al-tim
e mo
nitorin
g
, coll
ectin
g
of
pa
ramete
rs
and
rem
o
te
control
of th
e
gree
nho
use e
n
vironm
ent [15].
Evaluation Warning : The document was created with Spire.PDF for Python.
ISSN: 23
02-4
046
TELKOM
NI
KA
Vol. 12, No. 12, Decem
ber 20
14 : 8051 – 80
59
8052
In this study, micro
c
ont
roll
er ba
sed re
mo
te powerin
g of three se
parate
singl
e
phase
d
indu
ction mot
o
rs
or o
ne th
ree
-
ph
ased i
ndu
cti
on mot
o
r, and
co
ntinuou
sly moni
toring of mot
o
r
curre
n
ts
a
nd voltages are
i
m
pleme
n
ted. In
this
impl
e
m
ented wo
rk,
a
serial ethe
rnet card
u
s
a
g
e
provide
s
a co
st effective so
lution by elimi
nating the u
s
age of a se
pe
rate ho
st com
puter.
2. Contr
o
lling and Monitoring of Indu
ction Motors
through
the
Interne
t
This a
ppli
c
ati
on of controlli
ng an
d monit
o
ring
th
e ind
u
ction m
o
tors throug
h the i
n
ternet
with the se
ri
al ethernet b
oard
co
nsi
s
t of two
main
parts;
softwa
r
e an
d hard
w
are a
s
se
e
n
in
Figure 1. In software, Mi
croC p
r
og
ram
m
ing lang
uag
e is used for
the se
rial eth
e
rnet b
oard a
nd
PIC18F4
620 microcontroll
er work
s a
s
a se
rver.
The
libra
rie
s
of p
r
og
rammi
ng l
angu
age fo
r t
h
e
ethern
e
t and
seri
al co
mmu
nicatio
n
we
re
used. In
the hard
w
a
r
e, Ha
ll Effect typed
LA-55P cu
rrent
sen
s
o
r
s an
d
LV-25P volta
ge
sen
s
o
r
s a
r
e u
s
ed.
With
t
hese
sen
s
o
r
s, instant
val
u
es of
the cu
rrent
and volta
g
e
of the
ind
u
ction
moto
rs a
r
e
sampl
ed u
s
in
g th
e featu
r
e
of anal
ogu
e/di
gital
conve
r
si
on of
the micro
c
o
n
t
roller.
Figure 1. Con
t
rolling an
d m
onitorin
g
of the indu
ction m
o
tors
throug
h the in
ternet with th
e seri
al ethe
rnet board
2.1. Hard
w
a
r
e
Des
c
riptio
n of the Per
f
ormed Sy
stem
In this
pa
rt, h
a
rd
wa
re fo
r t
he mo
nitori
ng
and
controlli
ng
system
of
indu
ction
mo
tor
with
the se
rial eth
e
rnet bo
ard is de
sc
ribe
d. The de
sign
ed
system con
s
ists of se
nsor card, relay a
nd
conta
c
tor
ca
rd, micro
c
o
n
troller an
d the seri
al ethe
rne
t
board.
2.1.1. The
Sensor
Card
Hall Effect ty
ped
cu
rre
nt
and voltag
e
sen
s
o
r
s are
use
d
to
conti
nuou
sly mo
ni
tor the
curre
n
t rating
and
voltage
of the m
o
tor.
LA-55P
curre
n
t se
nsor an
d LV-25P volt
age
se
nsor a
r
e
use
d
o
n
the
se
nsor
ca
rd
. Open
-circui
t
diagram
of cu
rrent a
n
d
voltage
se
n
s
ors i
s
se
en
in
Figure 2.
The redu
ce
d indu
ction
m
o
tor curre
n
ts
a
r
e
mea
s
u
r
ed
with
the
s
e se
nso
r
s. The re
ductio
n
value of the sen
s
o
r
is 1
0
00 times
(se
e
Equati
on 1
)
. As se
en in
Figure
3, when this
cu
rrent
passe
d ove
r
R
M
resista
n
c
e whi
c
h
is about 100
Ω
, the voltag
e
that falls o
n
this re
si
stance
become
s
0,2
4
V (Equation
2).
Evaluation Warning : The document was created with Spire.PDF for Python.
TELKOM
NIKA
ISSN:
2302-4
046
Rem
o
te Cont
rolling a
nd M
onitorin
g
of Inductio
n
Motors Throug
h Internet (Ab
dül
kadir Çak
ı
r)
8053
Figure 2. Ope
n
-ci
r
cuit diag
ram of current
and voltage
sen
s
o
r
s
Whe
n
this voltage conve
r
ted to digita
l wi
th ADC
on the micro
c
ontrolle
r, its value
become
s
49
(Equatio
n 3).
Even the inductio
n
moto
r wo
rks in m
a
ximum cu
rrent value, a very
little value
occurs be
ca
use
of the
redu
ction rate
in
sensor outp
u
t. The
r
efo
r
e, t
he o
u
tput
sig
nal
must
be
amp
lified u
s
ing
a
n
am
plifier. I
n
o
r
de
r to
in
cre
a
se thi
s
current
sen
s
o
r
output
(0,24V
) to
the level of 5V, we need to
amplify (Equation 4).
.
0
,
0024
2
,4
(1)
V = I.R V = 0,0024 x 100
Ω
=
0
,24V
(2)
The mea
s
u
r
e
d
nume
r
ical value =
,
.
=49,1
04
≅
49
(3)
X . 0,24V = 5V X=20,83
≅
21
(4)
The non
-inve
r
ting amplifie
r for the cu
rr
ent se
nsors is given in Figure 3. R
1
and R
f
resi
stan
ce
va
lues of thi
s
n
on-in
ve
rting
a
m
plifier
are
chosen
as 1
k
Ω
an
d 2
0
k
Ω
according
to the
Equation (4).
Figure 3. Current se
nsor a
nd non
-i
nve
r
ting amplifie
r circuit [16]
LV-25P volta
ge sen
s
ors a
r
e u
s
ed to
m
easure
th
e lin
e voltage
s of the indu
ction
motors.
The se
nsor d
e
crea
se
s the
signal at the
ratio
of 2500:1000. Thi
s
value wa
s re
-adju
s
ted to the
real value in
the MicroC
software late
r.
In Figur
e 4, there is the
e
l
ectro
n
ic
circuit belongi
ng
to
voltage se
nsor.
Evaluation Warning : The document was created with Spire.PDF for Python.
ISSN: 23
02-4
046
TELKOM
NI
KA
Vol. 12, No. 12, Decem
ber 20
14 : 8051 – 80
59
8054
Figure 4. The
circuit of voltage sen
s
or [1
7]
In this
re
se
arch, th
ree
pie
c
e
s
of
se
nso
r
cards a
r
e
u
s
ed
to m
onit
o
r th
e voltag
es
and
curre
n
ts of t
he three
sep
a
rate
singl
e
pha
sed
or o
ne three ph
ase
d
ind
u
cti
on moto
r to
get
informatio
n a
bout whethe
r they work in
norm
a
l co
nd
itions o
r
not
and to remot
e
co
ntrol of t
hem
(se
e
Figu
re 5
)
.
2.1.2.
Microcon
trol
ler and Seria
l
Ethernet
Board
PIC18F4
620
typed micro
c
ontrolle
r is
used in th
is
wo
rk. It has 1
3
chann
els featu
r
ed a
s
analo
gue
digi
tal conve
r
ter.
Six chan
nel
s are
used fo
r the sen
s
ors.
The
se
rial et
hern
e
t boa
rd
is
con
n
e
c
ted to
PIC18F
4620
micro
c
ontroll
er th
roug
h 1
0
-
pin
s
con
n
e
c
tor a
s
se
en in
Figu
re 6.
Th
e
seri
al eth
e
rne
t
boa
rd
wo
rks in 3.3V
or 5
V
. It takes 5V
feed f
r
om
th
e conn
ecto
r’s pin
s
n
u
mbe
r
5
and 6 throu
gh microcont
rolle
r ca
rd. The ele
c
tric
terminal
s on
the micro
c
o
n
trolle
r ca
rd are
desi
gne
d for
the co
nne
ctio
n of othe
r
ca
rds.
A cryst
a
l abo
ut 8 M
H
z is
used f
o
r PIC18F4
6
20
microcontroll
er.
Figure 5. Modular
sen
s
o
r
cards
Figure 6. The
conn
ectio
n
o
f
micro
c
ont
rol
l
er
and the serial
ethernet bo
a
r
dRelay ca
rd
and
conta
c
tor
The relay ca
rd
conn
ecte
d to
the
mi
crocontrolle
r
ca
rd
is
used to
switch
the
co
n
t
actors.
The indu
ction
motors
con
n
e
cted to the contacto
r
we
re
stoppe
d and
started u
s
in
g
web interfa
c
e.
Also, relay
card
an
d
cont
actor h
a
ve fu
nction
to
prot
ect in
du
ction
motors u
nde
r or ove
r
volta
ge
con
d
ition
s
. A
whol
e system
is see
n
in Figure 7.
Evaluation Warning : The document was created with Spire.PDF for Python.
TELKOM
NIKA
ISSN:
2302-4
046
Rem
o
te Cont
rolling a
nd M
onitorin
g
of Inductio
n
Motors Throug
h Internet (Ab
dül
kadir Çak
ı
r)
8055
Figure 7. The
overall pictu
r
e of the syste
m
perfo
rmed
2.2. The Softw
a
r
e
o
f
the
Performed S
y
stem
The softwa
r
e
of the syste
m
is develo
p
ed usi
ng Mi
croC mi
cro
c
on
troller p
r
o
g
ra
mming
langu
age. Th
e hex file created
with the develop
ed
softwa
r
e i
s
sent to PIC18
F
4620
with t
he
PICkit2
p
r
og
rammer. The develop
ed so
ftware co
ntai
ns MA
C a
ddress bel
ongi
n
g
to ENC28
J
60
entegration in
the seri
al et
hern
e
t boa
rd
and IP
add
re
ss,
HTML tag
s
belo
ngin
g
to the we
b pa
ge
whi
c
h will ap
pear
whe
n
we con
n
e
c
t to
the system
u
s
ing
web b
r
o
w
ser togeth
e
r with IP address,
data transmi
ssi
on te
ch
niq
ue a
nd th
e
cod
e
s for cu
rre
nt an
d vol
t
age valu
es.
The
sim
p
lified
operational fl
ow chart of th
e softwa
r
e is
given in Figu
re 8.
2.3. The Ope
r
ation of
the
Performed S
y
stem
The devel
ope
d system
wo
rks
both on l
o
cal a
r
ea
network
and th
rou
gh internet. System
need
s a pe
rmanent IP for the se
rial et
hern
e
t boa
rd.
If the system is wo
rked
on the local
area
netwo
rk, d
e
vice a
nd the
se
rial ethe
rnet
board mu
st
b
e
on the
sam
e
network. It is po
ssible to
get
acce
ss to th
e system u
s
i
ng the
IP of the seri
al e
t
hernet b
oard. When th
e
system works,
verification of
the motor current and voltage valu
e
s
are displaye
d in both we
b interface a
n
d
multimeters i
n
parallel (Fig
ure 9
)
. Becau
s
e thr
ee
sep
a
r
ate pie
c
e
s
of
sen
s
o
r
card
s desi
gned, th
e
motor current
and voltage
values, status of t
he ea
ch moto
r are
obtained an
d three different
singl
e-p
h
a
s
e
d
indu
ction
m
o
tors can
be
controlled.
With the small
cha
nge
s in
software,
rem
o
te
monitori
ng an
d controlling
of one three
-
pha
se ind
u
cti
on motor
can
be don
e, too.
Evaluation Warning : The document was created with Spire.PDF for Python.
ISSN: 23
02-4
046
TELKOM
NI
KA
Vol. 12, No. 12, Decem
ber 20
14 : 8051 – 80
59
8056
Figure 8. The
flow cha
r
t of the softwa
r
e
Evaluation Warning : The document was created with Spire.PDF for Python.
TELKOM
NIKA
ISSN:
2302-4
046
Rem
o
te Cont
rolling a
nd M
onitorin
g
of Inductio
n
Motors Throug
h Internet (Ab
d
ül
kadir Çak
ı
r)
8057
Figure 9. The
view of the whole sy
stem whe
n
it is run
n
ing
The m
o
tors
u
s
ed
in thi
s
ap
plicatio
n, an
d
t
he
develop
e
d
G
U
I for the
results an
d
status
of
the system a
r
e sho
w
n in Fi
gure 1
0
and
11 re
spe
c
tive
ly.
Figure 10. Motor Lab
els fo
r the singl
e p
hased
ind
u
cti
on motors u
s
ed in the appl
ication
Figure 11. Th
e develop
ed
GUI for the di
splayin
g
the value
s
, status
and control of
the single
pha
sed in
du
ction motors
Motor
cu
rre
nt and volta
ge
values
ca
n b
e
di
splayed
a
nd in
stantan
e
o
usly b
e
mo
nitored
usin
g Ch
art API tools as se
en in Figu
re 1
2
.
Evaluation Warning : The document was created with Spire.PDF for Python.
ISSN: 23
02-4
046
TELKOM
NI
KA
Vol. 12, No. 12, Decem
ber 20
14 : 8051 – 80
59
8058
Figure 12. Monitorin
g
the motor value
s
in bar g
r
ap
hs
A motor saving rel
a
y is a
dded to the
study to pe
rform a p
r
ote
c
tion whe
n
on
e of the
sup
p
ly pha
se
s is
missing
for thre
e ph
a
s
ed i
ndu
ction
motor. Th
e
con
n
e
c
tion di
agra
m
for th
e
motor
saving
relay is
see
n
in Figu
re 1
3
. Label of th
e three
pha
sed indu
ction
motor i
s
give
n in
Figure 14.
Figure 13. Motor savin
g
re
lay’s termin
ations
Figure 14. Motor label of three p
h
a
s
e m
o
tor
use
d
in the a
pplication
The u
s
e
r
int
e
rface devel
oped fo
r this appli
c
ation,
and di
splayi
ng of value
s
for the
indu
ction mot
o
r are sh
own in Figure 15 a
nd Figu
re 16
respe
c
tively.
Figure 15. Th
e softwa
r
e G
U
I develop
ed
for the
three ph
ase indu
ction mot
o
r
Figure 16. Di
splayin
g
thre
e pha
se ind
u
ction
motor current
s and voltag
e
s
in bar g
r
a
p
h
Evaluation Warning : The document was created with Spire.PDF for Python.
TELKOM
NIKA
ISSN:
2302-4
046
Rem
o
te Cont
rolling a
nd M
onitorin
g
of Inductio
n
Motors Throug
h Internet (Ab
dül
kadir Çak
ı
r)
8059
3. Conclusio
n
In this study
, a system of controlling
and monito
ring indu
ction
motors th
ro
ugh the
internet with t
he se
rial eth
e
rnet bo
ard is impl
em
ente
d
. This de
sig
ned sy
stem is intern
et ba
sed
and
ena
ble
s
t
he u
s
e
r
to
co
ntrol th
em fro
m
any
whe
r
e
and
any d
e
vice
co
nne
cted
to the
intern
et.
With this
system, simulta
neou
s re
mot
e
powerin
g
of three sep
a
rate
single
pha
sed in
du
ction
motors o
r
o
n
e
thre
e-pha
sed in
ductio
n
motor, a
nd
continuo
us mo
nitoring
of th
eir
cu
rre
nts
a
n
d
voltages d
r
a
w
n from
sup
p
ly were
rea
lized. In
this way, remot
e
data colle
ction ab
out the
con
d
ition
s
of indu
ction mot
o
rs
can b
e
obtained. It
also prote
c
ts th
e motors in the existen
c
e
s
of
over o
r
und
e
r
voltage
con
d
itions, an
d i
t
automaticall
y
allows
only
when th
e value
s
retu
rn
to
norm
a
l rates.
The p
e
rfo
r
me
d study i
s
lo
w co
st be
ca
us
e it is n
o
t ba
sed on
comput
er, an
d it is fa
st
comp
ared to
alternative
system
s. The system
ca
n b
e
cont
rolle
d any device
conne
cted to t
he
internet, and i
t
can be integ
r
ated with a
n
y
device havi
ng ethernet in
terface.
Ackn
o
w
l
e
dg
ements
The autho
rs than
ks to Sule
yman Demi
re
l Univer
sity for financi
a
l su
pport for b
u
ild
ing test
setup. Proj
ect
numbe
r:SDU-240
6-YL
-1
0.
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ces
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y
az H,
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eniz M,
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o
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Evaluation Warning : The document was created with Spire.PDF for Python.